Fuel Tank and Lines Overhaul
Fuel System:
April 4th - April 12th 2017 (Photo Album)
It was a busy few weeks since the car arrived:
Removed and installed an aftermarket fuel pump.
Replaced all fuel hose in the engine compartment.
Replaced the fuel filter.
Removed the forward trunk panel and interior back panel. Removing the interior made it easier to access the filler neck clamps and vent tubes so I didn't break anything.
Disconnected the vent tubes, filler neck rubber.
Lifting the tank out for me was tough as I had left the compression fitting and line on the tank. There was so much waste in there I couldn't get all the fuel out so I left a piece of hose on the end of the line, stuck a bolt in it and snugged it up with a hose clamp to prevent gas from dripping into the trunk as I lifted it out. Basically, you have to get the top of the tank free and pitch it rearwards and lift it out at a 45ish angle to get the line to clear the hole that it passes through.
The tank was full of sludge at the bottom. They make kits to clean and seal a fuel tank but I couldn't be bothered as I have a small garage and I am in a townhouse so I paid a pro to do it. Plus, the tank had baffles in it and I was not confident that I could get all the gunk out. Keep in mind that the folks in Kansas sell a tank for less than what I paid for my refurbishing. However, I still have my original tank and it will never rust again.
The tank was serviced at Finger's Radiator in North Brunswick, NJ. A shout-out to Sal who did a really nice job. He cleaned the tank and coated the inside to prevent further rust. He had to cut a small hole in one lower corner to be able to sandblast, clean, and coat everything. They welded in a threaded port for future access and fitted a new brass plug. The outside was given a fresh coat of black paint.
Removed the fuel line running from the tank to the engine bay. Upon inspection it was clogged on the inside and rusted on the outside.
Purchased some stainless steel tubing on eBay. It was my first time bending pipes. I mirrored the pulled rusty fuel line perfectly. I was not happy with the fit and tried again bending it to match the twists and turns in the frame as I went. Turned out great.
My outflow pipe at the bottom of the tank was completely plugged up. I found a replacement thanks to Dave over at National Parts Supply here in Princeton. He was able to pull the perfect part off the shelf. A slight modification to the length and it was a perfect fit.
Replaced all of the rubber connectors on the fuel and evaporative loss pipes.
Installed a new sending unit and gasket.
Reinstalled the fuel tank.
Dropped off old gas at the recycling center.
Check out the Fuel System Photo Album